
OEE & Breakdown Error Analysis
Solution Overview
Visualization of operational efficiency of body shop welding robots, Production cycle time (Job start and Job end), breakdown error types, breakdown duration, production count, line operating time are retrieved from PLCs to arrive at Availability and Productivity parameters, hourly, shift wise, daily and monthly summaries which are then rendered in graphical forms such as indicators, gauges and charts. Quality is captured through manual data entry. Alerts are raised to notify concerned shop controllers about major deviations.



Connect with us
Key Features
- 35 parameters are captured from 「SIEMENS 318 PLC」 at 500
ms interval - On-premise deployment
- Initiative was completed in 2 months (from Requirement
gathering to release) 60% of development time and cost was reduced by leveraging Contineo - Better visibility to production planning department in order to optimize further production planning
- Insights as to which errors are causing maximum downtime leading to reduced downtime
Related Solutions

Complaint Management
Ensure customer delight through end-to-end complaint management process from in-take to assessing risks to continuous improvement

Forms 360
Create Digital Forms and Workflows in just a few hours to analyze critical business information

Solar Plant Monitoring
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.

5S Audit
Real-time availability of audit reports ensures workplace consistency by following the 5S: Sort, Systematize, Shining, Standardizing, and Sustaining.

OEE & Breakdown Error Analysis
Provides insights into errors to enhance the visibility of the current production to optimise further production planning

Asset Maintenance
Asset Maintenance helps businesses derive more value by asset maintenance activities, raise alerts, record part replacements etc.

Asset Tracking
Asset tracking solution helps end-users to track assets location, behaviour and movement with ease

Vibration Insights
Monitor vibration analysis in real-time to get preemptive alerts about misalignment, imbalance, shaft-run-out, wear and tear and looseness, etc.

Tri-axial High-frequency Vibration FFT Predictive Analytics (CBM)
Capture real-time mechanical data on machine health to ensure early detection of impending failures

Smart Eye
Capture real-time alerts for surveillance in factories, homes and offices, combining the power of image processing algorithms and deep learning at the edge

Industrial Pond Monitoring
Monitor equipment or appliances, lights, curtains for increased comfort, safety and efficiency in work spaces and home spaces

Printing Press MES Lite
Monitor equipment or appliances, lights, curtains for increased comfort, safety and efficiency in work spaces and home spaces